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Umbilical Cord

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For fifth-wheels and other types of tow trailers, 12v power is supplied to your rig while on the road via what is called an umbilical cord (abbv. u/c). The cord plugs into the truck's female receptacle on one end. The other end is fans out to various exterior lights (stop, brake, turn) and also supplies power to your emergency brake control, if you have one.

 

You won't be able to pull your trailer at night without a u/c, since that's what powers the external lights on your rig. And even worse, you won't be able to control the automatic brakes on a big rig without one.
Occasionally remove the cover from the u/c box and check the connections. Bumpy roads can shake the wire nuts loose from the wires, yielding separated connections. This happened to us on the rough roads of Canada; I was lucky to find it or some bad things could have happened!

Umbilical cords come in 4-way, 5-way, 6-way and 7-way configurations. The "way-ness" refers to the number of wires. You'll also see a 7-way called a 7-pole, 7-pin, 7-blade or 7-wire connector. Here is an image showing the various types.


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The u/c cord on our fifth-wheel is a 7-way. Here is what the 7-way wiring looks like on our rig.

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Also see here for more info on 7-way umbilical cords.

If you have a 4-way connector then there won't be a lead to help keep your battery charged while driving. If you are on the handy side, you can wire your 4-way to maintain battery power. See here.

Here is a diagram of how 7-way might be distributed through your rig.

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There are no standard wire colors; it's completely up to the manufacturer of the cord and receptacle. It also depends very much on how your friendly mechanic wired it up to the various lights and thingys on your truck. I have found almost every possible variation of wire colors on the 'net, and my particular wiring doesn't conform to any of them. So be aware that your wiring may be different than whatever you find on the 'net. Bottom line is that if you have to redo your wiring, do it by logical function (see the technique below) and don't depend on any particular color scheme.

I would advise that you remove the cover from the cord box and write down how the various colored wires are connected. This could prove invaluable should you have connection problems on the road, like ripping the umbilical cord out of the box! Keep your wiring diagram in your rig.

It is crucial that your u/c is functioning properly, for a couple reasons. First, power to your rig's exterior brake lights and turn signals is supplied by the cord. Secondly and most importantly, your rig's brake system gets its juice from the cord. No 12v, no stopping! It is very important that you check out the exterior lights after you hook up but before you take off. It is convenient to have someone stand in the rear and let you know if everything is working, but you can easily walk back and forth to check it out yourself.

Your in-cab brake control system will likely let you know if the connection is faulty. Mine doesn't show any numbers on the display unless the u/c is correctly connected. This might also be a good opportunity to set the control's pressure value to an open road setting.

After you connect your u/c and before you head out, pull the rig for a few hundred yards and then tap on the brakes. See if the trailer's automatic braking is to your expectatiion. If it is jerky then you need to back your in-cab controller off a bit. If it's sluggish then move it up. You don't want to be annoyed by poor braking while on the road.

Should you find yourself in the embarassing position of having pulled away from the trailer with the unbilical cord still attached, you may be able to rewire it. Here is a Youtube video that shows you how.

The diagrams below show two different wiring standards for 7-way plugs. The one on the left is used for RVs like fifth-wheels. Umbilical cord and socket manufacturers adhere to the RV standard for pin position and wire colors.

Although pin numbers are shown in the diagrams, I do not believe that they are standard. Rather, people like myself prefer to refer to a pin's position relative to the face of a clock. For example, in both diagrams the white ground wire is at the 7 o'clock position while the black 12v wire is at 1 o'clock. This terminology is referred to as "clocking".


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It's important that you know how your umbilical cord is wired up to your trailer. You can probably go for quite a while without this knowledge, but eventually something's going to break. What would you do if you accidently pulled away from the rig without first unplugging the u/c? Now you have a mess. You probably think you can just join all the wires together, red to red, blue to blue, etc. Well, if your rig's anything like mine I can almost guarantee that the colors won't match up. So here we're going to prepare you for any u/c eventuality. After we're done you will know where all the external rig wiring goes and how they are connected to the u/c.

Before you begin, I recommend you make a drawing of your truck's 7-way receptacle, like the one shown above. It will likely be mounted on the rear bumper or inside the truck bed. On this drawing you will be showing the seven pins and the function of each. You don't have to number them. As you detect what each pin is used for, make a note. Keep the drawing with you in your rig.

First, let's find out what each pin on your u/c outlet does and also verify that the outlet obeys the RV standard shown above. If not, it may be SAE standard wiring, in which case the colors red and yellow will be swapped, as will green and brown.

You'll need a multimeter, one which has at least a voltmeter and ohmmeter. A cheap one will do fine.

 
Turn off the truck ignition and unplug the u/c.

First, let's see which pin is ground. You might logically think it would be the center pin, but it probably isn't. For sockets obeying the RV standard it will be the white wire at the 7:00 o'clock position. Since the ground wire is connected to the frame of the truck, there won't be any current flowing between the chassis and the ground wire. So we're going to use the ohmmeter part of the multimeter. An ohmmeter measures the resistance in a wire, in ohms (who would have guessed?). When you touch the two meter leads together you will see the readout drop to zero, indicating a lack of resistance. When you touch one lead to the chassis and the other to the ground wire you should see the same thing, except maybe it won't go all the way to zero since the metal chassis does have some resistance, as does any metal.

If you find that the pin at the 7 o'clock socket position is in fact ground, then great. Otherwise something is amiss. Either the wire is broken or disconnected from the chassis, or ground is found on some other pin. Use your ohmmeter to check the other six pins to see which one is actually the ground. If you find it, make a note of the proper pin on your diagram.

A human interest story: When I did this it turned out my ground wire wasn't grounded at all . It had shook loose on some very bumpy roads in Canada. Having a ground connection is critical for your u/c to function, so how did my u/c make a ground connection without the white wire connected? Apparently the whole grounding thing depended on the frame of my trailer resting on the fifth-wheel hitch to establish a mechanical ground connection between truck and trailer. That's scary! Guess God's been looking out for this old redneck boy after all.

Ok, back to work. Now that you've found the ground wire, let's use the voltmeter portion of the multimeter to verify the other pins. First, put the red (+) lead on the 1 o'clock pin and the black (-) lead on the ground pin. This is the "hot" lead so you should be getting a reading of 12v or so. If not, then you need to go searching the other pins for it. When you've found it, write the pin position on your diagram.

The hot lead is sometimes referred to as the "ext" lead. It is used to supply juice to your rig's external lights, like the turn signals, stop lights, flashers and running lights. It also maintains a charge on your house battery while driving.

Now that you've isolated the ground and hot wires, turn on the ignition and turn on the left turn signal. Use the voltmeter to determine which of the socket pins is fed by the turn signal. It should be the pin at the 9 o'clock position. Put the voltmeter's black lead to ground and verify that this is indeed the correct pin. Since the turn signal blinks on and off, the needle on the voltmeter will move back and forth accordingly, so leave the lead touching each pin for a few seconds. If this isn't the right pin, keep moving the red lead to different pins until you get a reading. When you find the correct pin, make a note of it on your diagram.

Do the same procedure for right turn signal (3 o'clock) and tail lights (11 o'clock). Note that the pins for the left and right turn signals should also control the emergency flashers.

To find the wire that controls the brake lights (probably at 5 o'clock) you'll have to have someone push on the truck brake pedal while you visit the remaining wires. This wire probably also controls the automatic brakes on your rig.

If your hookup is like mine, there will be no backup lights connection (center pin, yellow wire).

If not, it is possible to repurpose this wire for other uses, if desired; something like a rear camera comes to mind.

-- https://www.rvupgradestore.com/Choosing-the-right-connectors-for-your-trailer-wiring-a/330.htm
-- https://www.etrailer.com/Trailer-Breakaway-Kit/Tekonsha/2028.html
-- https://www.etrailer.com/faq-wiring.aspx

Ok, congratulations. You now know what each of the seven pins in your 7-way does, and you've made a diagram for future reference. The next step is to match each pin on the plug with its associated colored wire at the other end. With the u/c unplugged from the truck, use your ammeter to find these associations. Put one lead of the meter onto one of the plug pins and then put the other lead to each colored wire until you get a zero (or low) reading. Write down the pin-color match on your diagram. Do this for all seven pins. Note: when measuring resistances it doesn't matter which lead you place where, as there is no current flow.

Note that pin positions are the mirror image for plug and socket. For example, the socket pin at 9 o'clock corresponds to the pin at 3 o'clock on the plug (looking directly at the plug). Likewise, socket position 5 o'clock is plug position 7 o'clcok. Once you have determined the color codes for all functions, plug the umbilical cord back into the truck socket and repeat the above procedure, this time testing the voltages on each of the wires at the end of the umbilical cord. This serves as a sanity check to ensure you have the correct designations from the truck socket all the way back to the colored wires at the end of the u/c. Your diagram is almost complete.

The colored wires at the end of the u/c probably collect inside a protective metal box. Open up the box and find the ground (white) wire. You might have to run a wire from the truck's frame to make testing within reach. From then on it should be easy to determine the other wires purposes, by testing for voltages between the wires and the ground wire.

The final step in completing your diagram is to make a note of the wire colors leading from the u/c back to the rig. Unlike the u/c these colors aren't likely to conform to any standard.

Don't forget to put the cover back on the box when done.


When you're done with the above procedure you will have a nice handy-dandy wiring diagram of your rig's exterior lights and brakes, along with which u/c wire and pin services each.

BTW If your u/c wiring color codes doesn't match either of the standards show earlier, don't panic. It must means that some bozo wired it wrong, but as long as the lights and brakes function correctly then you're good. This is why you make diagrams!.

Here is how our particular fifth-wheel is wired. It took hours of chasing down wires, sometimes on my back, but I got it figured out. The internal wiring in your rig may have different color coded wires, but the overall layout should be basically the same.


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Notice in the above diagram that the breakaway switch power is provided by the black (12v) lead of the umbilical cord rather than the house battery. This ensures that the emergency breaks will be activated regardless of whether or not the house battery has charge. So if the pin should be yanked out of the breakaway switch, power will flow through the black lead to the black/orange lead, through the breakaway box to the light blue lead and then on to the black lines leading to the breaks.

Here is the RV standard information presented in a tabular form

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I have left the last two columns blank so you can jot down the wire colors that lead to the female receptacle on your tow vehicle, as well as the colors that connect to the end of the umbilical cord inside the connection box on your trailer.

You could use the yellow reverse/aux wire as an auxillary power source while connected to the tow vehicle. For example, it could be used to power some 12v lights or other small 12v appliances.

I carry a replacement umbilical cord and receptacle with me, one because they are relatively cheap, and two because yanking one out of the truck or trailer may cause more damage than can be repaired. Here is the cord we have, and here is a corresponding truck receptacle. Make sure whatever you order matches your rig.

Contrary to popular legend, the standard 7-way wiring connecting your trailer to the tow vehicle does not provide sufficient current to charge the house battery. The black (ext) wire on the 7-way connects to the positive post of the rig's battery, and essentially connects the vehicle and house batteries in parallel, sort of like how jumper cables work. So you might think that recharging of the house batter would occur but it doesn't. The current flowing through this circuit is not much, primarily because the ext wire is of small gauge. All this really does is give the battery a little assist. It isn't enough to actually charge the battery.


Voltages


-- can't find anywhere on internet
-- don't need key on for 12v
-- truck running: 12+ v


Maintenance

Umbilical cords shouldn't require much in the way of maintenance. Just give it a quick check well before you set out so you can address any problems that might turn up. Have someone stand at the back and tell you if all is ok as you try the headlights, turn signals, flashers and brake lights. If a problem turns up, look at the section on Troubleshooting below.

Do you carry spare light bulbs and lens covers for your rig's exterior lights?

Open up the umbilical cord's connection box where the cord connects to the rig's wiring. Connections are probably done with electrical wire nuts. Inspect the connections to see if any of the nuts or missing and, if so, replace them. Also make sure that they are tight. If you're handy with a soldering gun you can mechanically reinforce wire connections by soldering them together. Be sure to us a wire nut to keep wires from touching.

While the connection box is open, it would be a good time to jot down which of the umbilical cord colored wires are connected to which colored wires on your rig.

Corrosion can occur on any exposed electrical connection. This is especially true when travelling in locations with road salt. Corrosion-causing moisture can be slowed down or prevented by spreading a little diaelectric grease on the pins of a connector before plugging it in. Here are some on Amazon. We use Ultra-Seal.

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Note that it's also a good idea to rub a little electrical grease on the battery connections of your vehicle and house 12v batteries.

Troubleshooting

There are a number of ways that an umbilical cord can stop working. If all of the functions are disabled, it is likely that the cord has come unplugged. This should be easy to check; just push the plug into the socket and wiggle it a bit. If one or two functions are disabled (ie, brake lights not working) then the problem can be a little harder to find. Here are the steps to take to chase down the problem.

First of all, do yourself a big favor and get a socket tester. Here is an example of a 7-way female receptacle tester available on Amazon . I use the Mictuning but most any should do fine (check their ratings). The beauty of this type of tester is that all you have to do is plug it directly into your 7-way socket and look at the lights. For example, with the ignition on, turn on your left turn signal and the appropriate light on the tester should illuminate. Same for the right signal, brake lights, running lights and backup lights.

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Amazon also has similar testers for other connector types like 4-way or 6-way.

Don't forget that u/c problems can be caused by faulty wiring in your tow vehicle. To check this you'll have to crawl up under the tow and look at the wiring going to the u/c. If you don't see anything suspicious then you need to check voltages at the 7-way pins (see table above).

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